standard-drives-systemstandard drives system | NOZAG
Overview
Standard Drives / System

Precise power/stroke motion sequences thanks to spindle & bevel gear drives

Simple movement of loads of up to 10 tons with the aid of worm gear screw jacks and bevel gear units - both worm gear screw jacks and bevel gear units combine mechanical precision, compact design, robustness and long service life - and are also easy to maintain. Clever combinations with clutches, shafts and electric motors result in clearly structured drive solutions. With Nozag's flexible, innovative worm gear screw jack kit, you can solve many drive situations with standard components.

Catalog Standard Drives / System     

General / Basics

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Non-rotating version
  • The worm wheel is provided with a female thread and converts the rotational movement into an axial movement of the spindle when the latter is prevented from rotating (through its design or by means of an anti-rotation protection in the protection tube).
Rotating version
  • The spindle has a fixed connection to the worm wheel and rotates with it. The nut therefore screws itself up and down.
Screw jack kit
  • The modular, flexible and innovative screw jack kit offers perfect drive solutions from low-cost standard components.

Configurator

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Screw Jacks Gold

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Screw jacks / non-rotating

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Screw jack kit
  • The modular, flexible and innovative screw jack kit offers perfect drive solutions from low-cost standard components
Screw jack NSE2-SN/SL
  • Maximum lifting capacity: 2 kN (200 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 14/4 (standard
Screw jack NSE5-SN/SL
  • Maximum lifting capacity: 5 kN (500 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 18/4 (standard)
Screw jack NSE10-SN/SL
  • Maximum lifting capacity: 10 kN (1000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 20/4 (standard)
Screw jack NSE25-SN/SL
  • Maximum lifting capacity: 25 kN (2500 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 30/6 (standard)
Screw jack NSE50-SN/SL
  • Maximum lifting capacity: 50 kN (5000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 40/7 (standard)
Screw jack NSE100-SN/SL
  • Maximum lifting capacity: 100 kN (10000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 60/9 (standard)
Screw jack attachments
  • Spindle
  • Escape protection
  • Lock against rotation
  • Mounting flange
  • Fork head
  • Ball joint head
  • Swivel bearing head
  • Suspension adapter for gearboxes
  • Protection cap
  • Bellows
  • Spiral spring cover
  • Lubricant dispenser
  • Hand wheel
Adjusting plates to suit every mounting situation
  • Balance between screw jacks NSE and bevel gear RM


Screw jacks / non-rotating (KGT)

Screw jack kit
  • The modular, flexible and innovative screw jack kit offers perfect drive solutions from low-cost standard components
Screw jack NSE5-SN/SL - KGT
  • Maximum lifting capacity: 5 kN (500 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 16 x 5 / 16 x 10
Screw jack NSE10-SN/SL - KGT
  • Maximum lifting capacity: 10 kN (1000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 25 x 5 / 25 x 10 / 25 x 25 / 25 x 50
Screw jack NSE25-SN/SL - KGT
  • Maximum lifting capacity: 25 kN (2500 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 32 x 5 / 32 x 10 / 32 x 20 / 32 x 40
Screw jack NSE50-SN/SL - KGT
  • Maximum lifting capacity: 50 kN (5000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 40 x 5 / 40 x 10 / 40 x 20 / 40 x 40
Screw jack NSE100-SN/SL- KGT
  • Maximum lifting capacity: 100 kN (10000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 50 x 10 / 50 x 20
Screw jack attachments
  • Spindle
  • Escape protection
  • Lock against rotation
  • Mounting flange
  • Fork head
  • Ball joint head
  • Swivel bearing head
  • Suspension adapter for gearboxes
  • Protection cap
  • Bellows
  • Spiral spring cover
  • Lubricant dispenser
  • Hand wheel
Adjusting plates to suit every mounting situation
  • Balance between screw jacks NSE and bevel gear RM

Screw jacks / rotating

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Screw jack kit
  • The modular, flexible and innovative screw jack kit offers perfect drive solutions from low-cost standard components.

Screw jack NSE2-RN/RL
  • Maximum lifting capacity:2 kN (200 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 14/4 (standard)
Screw jack NSE5-RN/RL
  • Maximum lifting capacity: 5 kN (500 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 18/4 (standard)
Screw jack NSE10-RN/RL
  • Maximum lifting capacity: 10 kN (1000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 20/4 (standard)
Screw jack NSE25-RN/RL
  • Maximum lifting capacity: 25 kN (2500 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 30/6 (standard)
Screw jack NSE50-RN/RL
  • Maximum lifting capacity: 50 kN (5000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 40/7 (standard)
Screw jack NSE100-RN/RL
  • Maximum lifting capacity: 100 kN (10000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Spindle: TR 60/9 (standard)
Screw jack attachments
  • Spindle
  • Flange nut
  • Duplex nut
  • Calotte disks
  • Carrier flange
  • Flange bearing
  • Suspension adapter for gearboxes
  • Suspension adapter for flange nut
  • Protection cap
  • Bellows
  • Spiral spring cover
  • Lubricant dispenser
  • Hand wheel
Adjusting plates to suit every mounting situation
  • Balance between screw jacks NSE and bevel gear RM


Screw jacks / rotating (KGT)

Screw jack kit
  • The modular, flexible and innovative screw jack kit offers perfect drive solutions from low-cost standard components.
Screw jack NSE5-RN/RL - KGT
  • Maximum lifting capacity: 5 kN (500 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 16 x 5 / 16 x 10
Screw jack NSE10-RN/RL - KGT
  • Maximum lifting capacity: 10 kN (1000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 25 x 5 / 25 x 10 / 25 x 25 / 25 x 50
Screw jack NSE25-RN/RL - KGT
  • Maximum lifting capacity: 25 kN (2500 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 32 x 5 / 32 x 10 / 32 x 20 / 32 x 40
Screw jack NSE50-RN/RL - KGT
  • Maximum lifting capacity: 50 kN (5000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 40 x 5 / 40 x 10 / 40 x 20 / 40 x 40
Screw jack NSE100-RN/RL - KGT
  • Maximum lifting capacity: 100 kN (10000 kg)
  • Maximum driveshaft speed: 1400 min-1 (higher on request)
  • Ball screw - KGT: 50 x 10 / 50 x 20
Screw jack attachments
  • Spindle
  • Flange nut
  • Duplex nut
  • Calotte disks
  • Carrier flange
  • Flange bearing
  • Suspension adapter for gearboxes
  • Suspension adapter for flange nut
  • Protection cap
  • Bellows
  • Spiral spring cover
  • Lubricant dispenser
  • Hand wheel
Adjusting plates to suit every mounting situation
  • Balance between screw jacks NSE and bevel gear RM

Drive components

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Connecting shafts VW
Connecting shafts KN
Connecting shafts LJ
Pedestal bearings
Clamping hub coupling
Standard coupling

Bevel Gearboxes

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Bevel gearboxes LMA
  • Lightweight series
  • Compact aluminium housing
  • Speeds up to 1000 min -1
  • Ratios 1:1 - others on demand
  • Torques up to 40 Nm
  • Straight toothed bevel gears
  • Lifetime lubrication (6000 h)
Bevel gearboxes RM
  • Silent
  • Maintenance free, with a small tooth flank play
  • (backlash) due to GLEASON spiral gearing,
  • hardened and lapped
  • Speeds up to 2800 min -1
  • Torques up to 1000 Nm
  • High performance density, compact design
  • Standard ratios 1:1 to 1:5, others on request
  • Continuous or high duty cycles possible
  • High rotational accuracy
  • Radial shaft sealing rings generally with dust lip
  • Lubrications: fluid grease (option: oil)
  • Housing made of cast iron, low distortion and contortion
  • In stainless steel available on demand
  • Motor adapter available for IEC standard motor applications

Motor attachment

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Motor adapter
Motor adapter couplings
Motor / Frequency converter
Braking motor / Frequency converter
Rotary pulse encoders
Spring-loaded brake

Linear bearing

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Standard profiles
  • Fixed combined roller bearings
  • Adjustable combined roller bearings
  • Rectangular flange plates
  • Square flange plates
  • Adjusting washers
Precision profile
  • Fixed combined roller bearings
  • Adjustable combined roller bearings
  • Rectangular flange plates
  • Square flange plates
  • Adjusting washers

Linear drives

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SHC
  • The electromechanical linear actuators SHC from Nozag have been developed for heavy duty industrial usage. Thanks to the capsulated construction, they are suitable for any weather.

    The three standard sizes 10, 25 and 50 kN have been designed for solar trackers and are always available at short notice with the desired stroke. Check out these very attractive alternatives to standard linear actuators.

    During construction and design, our engineers sought for low cost solutions that are simple and yet resistant to the harsh outdoors. That's why we have applied for a patent on our linear actuators SHC.

Nozdrive
  • Access a new range of performance with threaded spindles and nuts! Nozdrive® is based on an innovative rolling nut principal and provides a powerful answer to the weak points in standard drives with trapezoid threaded spindles, whose period of use is short, due to the friction warmth.

    In this innovative rolling nut principle, the threads roll over and into each other rather than sliding together, this provides a significant performance enhancement. Another big plus of this rolling, it allows big ratios without the need for an additional gearbox. The form closure of the thread also warrants the safeguard of a load.

  • Nozdrive® is custom made to your application.
  • We focus on applications in the following parameters:

    At least 100 pieces per series
  • Spindle diameter 5 to 50 mm
  • A maximum of 600 mm stroke length
  • A maximum static load of 100 kN

Maintenance

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Safety
  • Safety and availability are as important in the case for industrial systems as they are for theatre stages or other systems.

    Construction and Layout

  • During design and construction, pay attention to the loading capacity of the drives and system components depending on the installation situation. Design the fastening, movement and transmission elements with a factor of safety that is suitable for your system. Follow the design instructions. In safetyrelevant systems, use a safety trap nut SIFA.

    Assembly

  • Correct and careful assembly is required for smooth and safe operation of the system. Therefore follow our above mentioned assembly and operating manual.

    Inspection and maintenance

  • Regular inspection and maintenance is necessary to ensure availability. The following should be checked at the time of regular inspection: visual appearance, fastenings and joints, wear of the trapezoid thread and the lubrication state. Follow our lubrication instructions and use only the lubricants recommended by us. Also consider our automatic lubricant dispensers.

    Spare Parts
  • For protection from production downtime in case of a long start-up time or a high load, we recommend stocking a gearbox set (incl. threaded spindles etc. and assembly drawings) either with you or your customer. Repair work on the jack is usually most cost-effective achieved with a complete replacement.
Temperature
  • The ambient temperature is very important for the design of the components. Always specify the ambient temperature and ambient conditions, especially if they differ from the normal 20°C to 25°C.

    Normal temperature (-20°C to +60°C)

  • A normal temperature range is up to approx. 60°C gearbox operating temperature. The greatest heat up time takes place at the shaft sealing ring and at the trapezoid thread.

    Low temperature (-20°C to -40°C)

  • Basically, the seals and most of our greases can be used up to a temperature of -40°C. But experience has shown that use below -20°C is critical. The greases become very viscous and difficult to move; especially the breakaway torque is affected. In general, at minus temperatures, all the components must be sufficiently dimensioned.

    High temperature (+60°C to +160°C)

  • At ambient and operating temperatures (gearbox housing) above 60 °C, we recommend gearboxes with high-temperature grease and FPM seals. In general, the operating temperature can then be up to 160°C. For high-temperature applications, we offer you heat-resistant parts.

    For lower and higher temperatures, inquire about the components, ideally, with the checklist.

Lubrication
  • Screw jacks

  • The screw jack is sealed and filled with a synthetic lubricant. During normal operation, the gearbox is lubricated for life.

    Trapezoid thread spindle

  • The trapezoid thread spindle must be inspected regularly and re-lubricated according to the operating cycle.

    Long-life systems

  • In the case of long-life systems (for example, working platforms or theatre stages) the grease loses its lubrication properties after approx. 5 years. Dust and dirt enhance this effect. We recommend a complete cleaning and re-greasing after 5 years.

    KGT lubrication

  • Lubricate the ball screw KGT every 500 hours of effective running period. Guide value for grease quantity approx. 1 ml per cm spindle diameter.

    Other greases, soiling

    The use of multi-purpose grease and other greases can significantly reduce the working performance and the life. In case of soiling of the spindle, it should be cleaned and regreased.

Lubrication dispensers
  • The lubricant dispenser serves for providing a continuous supply of grease. The lubricant dispenser is bolted on directly at the lubrication point. It works independently and is activated upon setting the running period. The lubricant level is visible at all times in the transparent housing.
  • Advantages
  • Time-saving and cost-saving owing to automatic lubrication
  • Longer life and operational safety through continuous lubrication
  • One dispenser covers running periods of 1 to 12 months 
  • Technical Data
  • Drive system: 
  • Hydrogen-gas generation cell (dry element)
  • Setting:
  • Continuously variable 1 to 12 months
  • Volume/Weight:
  • 60 ml/approx.115 g
  • 125 ml/approx.190 g
  • Operating pressure:
  • Max. 5 bar
  • Application temperature:
  • 20°C to + 55° C ambient temperature
  • Application:
  • The dispensers can be mounted in any position
  • Caution:
  • Do not subject to direct heat

Worm gears

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Worm gears NSG
  • Features of the NSG worm gearboxes: high axial forces on the worm gear are possible! This sophisticated gearbox is available in five versions each with two drive torques, in the output torque and in the ratio, whereupon the maximum axial load of both types is always the same.

  • Applications:

    Rotator in a transporting system
  • Turntable in a pallet conveying system
Worm gear CHM
  • The gearbox series is characterized by a high versatility of mounting possibilities. Thanks to a series of various improvements and technical changes, the applications of the groups for the different assembly possibilities are even easier. Also a good service in terms of flexibility and delivery times can be offered.

  • Application examples

    General machinery and plant construction
  • Automation
Worm gear CH
  • The gearbox series is characterized by a high versatility of mounting possibilities. Thanks to a series of various improvements and technical changes, the applications of the groups for the different assembly possibilities are even easier. Also a good service in terms of flexibility and delivery times can be offered.

  • Application examples

    General machinery and plant construction
  • Automation
Worm gear Series 56
  • Higher quality standard gearboxes with ground, right-handed worms, together with worm wheels made from special bronze and oil bath lubrication, the outcome of which have led to high efficiency, a quiet run in both directions of rotation and long life.

  • The series 56 is designed for higher demands on the input power.
  • Application examples

    Applications with higher speeds and torques
  • High duty cycles

Spur gears

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CHC
CHC
  • High degree of efficiency
  • Hardened and ground toothing
  • Low noise level
  • Universally mountable
  • Housing in aluminium
  • Maintenance free lubrication
  • 5 available gearbox sizes
  • Efficiency from 0.12 to 4 kW
  • Ratios from 5 to 46
  • Torque from 120 to 500 Nm
  • IEC motors mountable
CHC

Precision Drives

Areas of application

Control-system build

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Nozag Engineering: Convincing all round
  • At the beginning of a perfect control-system is a clear catalogue of tasks: What should it do? What specifications does it have to meet? What are the requirements regarding process sequences, precision and economy? A discussion with the control specialists from Nozag is an exchange between professionals. We speak the same language as you and understand all aspects of the challenges in control-system engineering. A complete, jointly developed briefing, forms the solid basis for a sustainable, innovative concept, which serves as a precise specification for the control-system build and subsequent programming. 
  • Are you facing a current challenge or would you like to know more about us and our possibilities? Either way, we look forward to hearing from you.
Design variants
    Light
  • Change of rotation direction

  • Standard
  • Change of rotation direction
  • End position control

  • Luxury
  • Change of rotation direction
  • End position control
  • Speed regulation

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